| ID | Course Name | Duration |
|---|---|---|
| MM1 | Bearing Identification, Fitting and Servicing | 5 Days |
| MM2 | Root Cause Failure Analysis | 5 Days |
| MM3 | Mechanical Shaft to Shaft Alignment | 5 Days |
| MM4 | Pumps Installation, Troubleshooting and Maintenance | 5 Days |
| MM5 | Global Maintenance | 5 Days |
| MM9 | Gas Turbine Operation, Maintenance & Troubleshooting | 5 Days |
| MM10 | Gas Compressors Operation, Maintenance & Troubleshooting | 5 Days |
| MM11 | Reciprocating Compressors | 5 Days |
| MM12 | Mechanical Seals and Coupling | 5 Days |
| MM14 | Reciprocating Engines for Engineers | 5 Days |
| MM17 | Vibration Analysis | 5 Days |
| MM21 | Heat Exchangers Design, Construction, & Maintenance | 5 Days |
| MM22 | The Art of Maintenance | 5 Days |
| MM32 | Pressure Vessels; Codes Materials and Design | 5 Days |
| MM34 | Gas Engines Technology | 5 Days |
| MM35 | Diesel Engines | 5 Days |
| MM36 | Fluid Film Bearings and Lubrication | 5 Days |
| MM37 | Lube Oil System (For Technicians) | 3 Days |
| MM38 | Mechanical & Dry Gas Seal | 5 Days |
| MM39 | Dynamic Balance of Rotating Equipments | 5 Days |
| MM40 | Hydraulic Circuits | 3 Days |
MM1
This course will provide the participant with the information and skills needed to correctly dismantle, identify measure and install bearings commonly used in rotating equipment found in industry.
In addition to a precision measurement component that will assist the participant in obtaining measurement capabilities.
A large percentage of the course will be dedicated to hands-on learning in a lab / workshop setting.
Energy Technology Institute
– Anti-Friction Bearing Classification and Identification
– Anti-Friction Bearing Removal and Installation
– Bearing Measurement
– Interpreting a Bearing Catalog
– Setting Internal Clearance on Spherical Roller Bearings
– Mounting & Dismounting Tapered Bore Bearings in Pillow Blocks
– Bearing Maintenance
– Introduction to babbit bearing pouring
Engineers or expect to be working in mechanical maintenance.
Senior engineers & Leadership and planning personnel could also attend this course.
MM2
This course covers a logical approach to problems resolution, Introduction to Root Cause Failure Analysis, presents analysis techniques used to investigate and resolve reliability-related problems. It provides the basic methodology for conducting a root cause failure analysis (RCFA).
The procedures defined in this section should be followed for all investigations.
Energy Technology Institute
– Root Cause Failure Analysis Methodology
– Safety-Related Issues
– Regulatory Compliance Issues
– Process Performance
– Equipment Design and Troubleshooting
– Case Studies
New Engineers (Mechanical, Production, Instrumentation), Senior Engineers; Process Engineers, Section Heads and Department Heads
MM3
The course will start with the basic concepts of shaft alignment, why shaft alignment is important and the proper handling of tools required to perform the alignment
Rim & face plus cross dial alignment techniques using precision dial indicators will be taught
Advanced shaft alignment concepts will be presented including thermal growth and laser alignment techniques
Energy Technology Institute
– What is Alignment?
– Tools required for the alignment procedure
– Pre Alignment checks
– Procedures for rough alignment
– Precision Alignments the Rim and Face method
– The Cross Dial Method
– Advanced shaft alignment
Engineers who are employed in the mechanical trades where alignment of rotating shafts is part of their job description.
Participants with no alignment experience will be brought from basic concepts through to final shaft alignments within accepted industry standards Supervisory engineers who are involved in planning or assigning alignment tasks.
MM4
The main emphasis will be on the installation, troubleshooting and maintenance of centrifugal pumps, study the operation and maintenance of positive displacement pumps. Trainees will learn to read and apply pump curves and be able to research manuals for part and size specifications.
A large percentage of the course will be dedicated to hands-on learning in a lab / workshop setting.
Energy Technology Institute
Engineers or expect to be working in mechanical maintenance.
Senior engineers & Leadership and planning personnel could also attend this course
MM5
This course will provide the participant with the information and skills needed to correctly employ predictive and preventive maintenance programs commonly in the petroleum industry.
A large percentage of the course will be dedicated to hands-on learning in a lab / workshop setting. This philosophy will help the participant develop a high level of practical skills useful in industry.
Energy Technology Institute
– Reactive maintenance
– Predictive maintenance
– Preventive maintenance
– PMP setups including plant survey
– Machine selection
– Monitoring techniques
– Trend analysis and correction
Engineers or expect to be working in mechanical maintenance.
Senior engineers & Leadership and planning personnel could also attend this course.
MM9
The objective of this course is to give participants an understanding of basic gas turbine operations and construction as well as a fundamental knowledge of proper operation, control and troubleshooting of the turbine and its accessory systems.
Energy Technology Institute
– Gas Turbine General Overview.
– Operation Principles.
– Description Gas Turbine Components.
– Main Gas Turbine Auxiliary Systems.
– Gas Turbine Control System.
– Turbine Performance Curves.
– Maintenance Overview.
– Gas turbine on-site alignment.
– Gas Turbine Troubleshooting Procedures & Examples.
Engineers, technicians, Personnel of operating facilities as well those who may work in affiliated industries, who wishes to gain an understanding of the day-to-day operation gas turbines.
MM10
This course is designed for both technical professionals and field staff and will provide participants with a detailed understanding of the natural gas compression process, reciprocating compressor components and hardware as well as practical operating guidelines to optimize production and minimize downtime on natural gas compressors. Other topics include compressor sizing fundamentals, performance evaluation, optimized loading curve review and trouble shooting.
Energy Technology Institute
– Types of Compressors
– Compressor General Components
– Compressor Principle of Operation
– Surge of centrifugal compressor
– Seals of compressors
– Trouble shooting and control
– Maintenance of gas compressors
Engineers, Supervisors, and operations Staff responsible for operating and maintaining gas compressors.
MM11
This course provide a general detail for all types of compressors, selection of compressor type according to its application , and this course provide a deep detail information for reciprocating compressor including theoretical calculations , performance characteristics , and their applications.
Energy Technology Institute
– Types of gas compressors and its application
– Reciprocating compressor description of component and performance
– Reciprocating compressor typical thermo dynamic calculations
– Reciprocating compressor performance and characteristics
– Maintenance and trouble shooting for typical practical examples for gas compressors
Engineers and Supervisors (high technical institute), who are responsible for operation and / or maintaining, testing of performance and operating condition
MM12
This course provides the principles & concepts of Mechanical Seals, Flexible Couplings & Dry Gas Seals.
The course will handle in-depth actual applications used mostly in Oil & Gas sector in both Upstream, Down Stream & Petrochemical plants.
Also, it will illustrate the Tips & Tricks of the operating parameters & failure analysis of the above products, and how to increase the MTBF for them.
Energy Technology Institute
– Smiths Group and John Crane
– Why Mechanical Seals?
– Pump Assembly Checks
– Hydraulic Balance
– Spiral Groove Technology Applied to Pumps
– API 682
– Couplings Principles & Theories
– Seal Design and Operating Principles
– Control & Monitoring System
– Installation, Operation and Maintenance Manual
– Commissioning
Plant Engineers, Maintenance Managers, Maintenance Supervisors, Operations Managers, Operations Supervisors, and Technicians/Fitters
MM14
Provide theoretical information on design of Reciprocating engines.
Provide start Up & S/D procedure for long life & cost wise.
Provide a failure analyses reports & actual cases.
Study Reciprocating engine systems (lubricant, cooling system, Starting system, Breathing & Exhaust, Fuel system) maintenance & troubleshooting.
Energy Technology Institute
– Classification of Internal Combustion engines
– Assembly & Disassembly engine
– Mounting & Alignment
– Liner vs. Torsion vibration
– Cooling system.
– Lubrication System
– Wear metal analyze
– Preventative maintenance procedure, tune up engine.
– Monitoring & protection system
– Effective of operating condition on combustion.
– Turbocharger & supercharging
– Engine management system.
– Failure analyses report & case study.
– Maintenance checklist
Engineers responsible for reciprocating engines operation & maintenance.
MM17
This program will provide the basic theory and practice for the participant to understand and apply; safe work practices, theory and characteristics of vibration, knowledge of types of analyzers and applications.
A large percentage of the course will be dedicated to hands-on learning in a lab / workshop setting. This philosophy will help the participant develop a high level of practical skills useful in industry.
Energy Technology Institute
– Causes of Vibration
– Vibration Terminology
– Predictive maintenance
– Vibration problem solutions
– Balancing
Engineers or expect to be working in mechanical maintenance.
Senior engineers & Leadership and planning personnel could also attend this course with the expectation to better understand the precision maintenance and trouble shooting procedures needed in industry.
MM21
To provide participants with a clear understanding the thermal performance of the heat exchangers (H.Exch.), To understand the Heat transfer (HT) modes, and overall thermal conductivities in H.Exch.,
To gain more techniques & hand-on experience in H.Exch. applications, analyze some principal of H.Exch.,
To ensure consistent optimization of H.Exch. design, design considerations, maintenance, safety, inspection
Energy Technology Institute
– Definitions
– Exchanger Heat Transfer
– Rate of Heat Transfer
– Types of Heat Exchangers
– Design Calculations
– Examples of Heat Exchanger Performance Calculations
– Manufacture, Construction, Assembly, and Test
– Maintenance
– Operation, Performance, and Inspection
– Case Studies
Mechanical Engineers, Maintenance Engineers; Process Engineers, Project Control.
MM22
This course deals with the 4 Maintenance Management systems, and how to choose the best for your plant, and keeps the best Equipment Effectiveness. It also shows the common mistakes in the maintenance strategies, and how to avoid.
Energy Technology Institute
– Maintenance concept
– Maintenance management methods
– Maintenance strategy
– Evolution of maintenance philosophies
– Imperfect maintenance
– Causes for imperfect maintenance
– The battle of maintenance
– Equipment effectiveness
– How to build an engineered maintenance location
– Advanced evaluation ideas
– Change
– How to design successful training program
– Creating more effective meetings
– Maintenance and budget
Division Managers and Maintenance-Related Managers, Maintenance Engineers and Production Engineers.
MM32
• Describe the design criteria for a vessel
• Explain how to size the vessel and specify the proper material
• Show how to create the specification
• Show how to use the Pressure Vessel Code
Energy Technology Institute
– CHAPTER 1: Overview (Introduces pressure vessel types, basic components, and applications; lists code, design standards and specifications)
– CHAPTER 2: Design Considerations
– CHAPTER 3: Design Element Procedures
– CHAPTER 4: Purchasing, Testing, and Certification
– CHAPTER 5: Heat Exchangers
New Engineers (Mechanical, Production and Design), Senior Engineers, Section Heads, Process Engineers and Department Heads.
MM34
To provide the participant with the basic knowledge and skills required to diagnose, disassemble, inspect and overhaul popular makes of gas engines, fuel systems, and spark ignition, fuel system, control systems and maintenance check list.
Energy Technology Institute
• Spark Ignition Engines introduction.
• Engine Main component
• Valve adjustment.
• Fuel system.
• Ignition system (Magneto, CEC, CPU-95 WITH DSM)
• Engine breathing & exhaust system.
• Cooling system.
• Lubricant.
• Maintenance check list – MPM- 3MPM – 6 MPM
• Mechanical Maintenance Engineer
• Maintenance Supervisor
• Mechanical Maintenance Foreman
• Mechanical Maintenance Senior Foreman.
MM35
To provide the participant with the basic knowledge and skills required to diagnose, disassemble, inspect and overhaul popular makes of diesel engines, fuel systems, and electrical charging, starting, lighting and control systems common to trucks, marine, industrial and other applications.
Energy Technology Institute
• Self Ignition Engines introduction.
• Engine Main component
• Valve adjustment.
• Fuel system (main component, maintenance repair & calibration)
• Engine breathing & exhaust system.
• Cooling system.
• Lubricant.
• Maintenance check list – MPM- 3MPM- 6 MPM.
• Mechanical Maintenance Engineer
• Maintenance Supervisor
• Mechanical Maintenance Foreman
• Mechanical Maintenance Senior Foreman
MM36
This course provides a comprehensive overview for engineers who are seeking to understanding the basis behind the lubrication technology. The main purpose is to provide the basic background on the types and methods of lubrication. The participants will learn how to test and recognize the lubricant properties. Applications of lubrication in different machinery such as pumps, compressors, and turbines will be emphasized.
Troubleshooting techniques, maintenance tips, and failure analysis will be covered.
Energy Technology Institute
• Bearings definition and classifications
• Tribology
• Elements of lubrication
• Fluid film bearings
• Lubricant oils
• Journal bearings design and material of construction
• Lubrication system functions and components
• Maintenance and trouble shooting
• Sleeve bearing failure analysis
Maintenance and technical support engineers and supervisors.
MM37
This course is designed to provide participants with required working knowledge for better design, selection and made on troubleshooting of Lubrication problems they may experience in their Plant equipment taking in consideration codes, standards & manufacturers recommendations.
Energy Technology Institute
• Introduction to Tribology
• Lube Oil system constitutes and functions
• Lube Oil system flushing and cleaning
• Lube Oil system schematic ( P&ID ) for centrifugal compressor
• Lube Oil system schematic ( P&ID ) for reciprocating compressor
• Lube Oil system operation
• Oil Mist Lubrications Techniques
• Lube Oil characteristics
• Lube Oil analysis forms
• Lube Oil system troubleshooting
• Codes & Standards for Lube Oil
• Preventive Maintenance for Lube Oil system
• Predictive Maintenance “Metal Oil Analysis”
• Workshop
Technicians who are directly working with lube oil.
MM38
The Mechanical, dry seal Training Course covers a large range of Seal types and provides a detailed Seal Classification. The course provides detailed knowledge on Seal Installation, Seal Assembly and Seal Dismantling. The Mechanical, dry seal Training Program has dedicated modules to assist Seal Troubleshooting and Seal Selection gives Deep Insight into Mechanical Seal Operation and how Mechanical Seals work.
Energy Technology Institute
– Pump Sealing
– Gland Packing
– Stuffing box
– API seal standard
– Mechanical Seals
– Some special fluids, how to seal them
– Design, operation, and maintenance problems associated with mechanical seals
– Trouble shooting
– Case studies
– Dry gas seal & Pump Piping
– Rotor Dynamic Balancing
Engineers and Technicians
MM39
This course is intended for those who want to gain the right knowledge and techniques in performing a successful dynamic balancing. It allows everyone to learn up the step by step procedure in performing dynamic balancing on rotating machinery.
Unbalance has been identified as one of the most common causes of machinery vibration that presents itself with some degree in any rotating machineries.
Theoretical as well as practical knowledge are needed in order to achieve dynamic balancing.
Energy Technology Institute
– Causes & Rotor behavior
– Correction methods
– Units of unbalance
– Field Balancing
– Factory Balancing
– Hard-Bearing Balancing Machines
– Soft-Bearing Balancing Machines
– Balancing Theory &Types of unbalance
Maintenance supervisors, rotating machinery engineers, predictive maintenance coordinators, reliability engineers, and advanced mechanics and technicians.
MM40
To provide the participants with a sound basic background in the field of hydraulic circuits. This course covers those subject essential to understanding the design, analysis, operation and, maintenance of hydraulic circuits. Theory is presented where desirable but the emphasis is placed on understanding how and why hydraulic circuits operate and on practical application as well. Maintenance and troubleshooting of some hydraulic circuits will be covered in details.
Energy Technology Institute
• Basic components of hydraulic circuit
• Tanks and hydraulic fluids
• Hydraulic pumps
• Hydraulic actuators & Accessories
• Hydraulic equipment applications
• Maintenance and troubleshooting
• Computer simulation of hydraulic circuits
Design & Technical support engineers and hydraulic equipment operation and maintenance engineers and supervisors.
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